Cigars · Construction

Common Defects

Radim Kaufmann · 5 min read · May 2026
Cigar construction defects displayed for editorial reference

Construction defects, photographed for editorial reference.

Even premium cigars from disciplined factories produce defective examples at a small rate. Recognizing the defects matters: most are minor, some compromise the smoke, a few indicate a counterfeit. The aficionado who can read defects can return cigars that warrant return.

Draw Issues

Plug: the cigar will not draw. Filler bunching is too dense, often at the head. The cigar is unsmokable. Premium factory rate: approximately 1-2% (Cuban) or below 1% (best New World).

Tight draw: the cigar requires unusual effort to draw smoke. Mild plugs that smoke through with effort. Acceptable but unsatisfying.

Loose draw: the cigar burns too hot and too fast. Filler bunching is too loose. The smoke is acrid and the flavor is muddled.

Burn Issues

Canoeing: the burn line proceeds unevenly, with one side burning ahead of the other. Caused by uneven filler density or filler-binder integration. Can be corrected with the lighter (touch-up).

Tunneling: the filler burns ahead of the wrapper. Indicates extreme density imbalance. The cigar may need to be re-lit or relegated.

Black spots / wet spots: ash retains dark patches indicating incomplete combustion at specific points. Suggests inconsistent leaf moisture in production.

Wrapper Issues

Cracks: longitudinal cracks indicate dry wrapper from inadequate humidification before purchase. Sometimes recoverable with humidor rest; often not.

Veins: prominent leaf veins are not defects per se but indicate lower wrapper grade.

Stains: oil stains, mold spots, or discoloration. Evaluate carefully — plume (a beneficial oil bloom on aged cigars) looks similar to mold but is brushable and not invasive.

When to Return a Cigar

Premium retailers should accept return for plug, tunneling, or major wrapper defects. Minor canoeing or burn-line wandering can usually be corrected by the smoker; tight draw is a judgment call (some smokers prefer slightly tight). The 1-2% Cuban defect rate means a serious aficionado will encounter a few defective cigars per year — this is normal, not a quality crisis.

From the Encyclopedia

The Kaufmann World Encyclopedia of Premium Cigars

588 pages · 17 producing countries · KCS v2.1 · 2026 Edition

Part I Chapter VI covers construction defects in full, with photographic reference and the editorial position on what warrants return.